Process Engineering
Design basis, process selection, process and hydraulic calculations, mass balances, PFDs, HFDs, and P&IDs that define how the plant works before a single pipe is sized.
Our Capabilities
Concept to Detailed Engineering
Comprehensive design and multidisciplinary engineering services for Water and Wastewater Treatment Plants — from initial process development through detailed engineering and construction-ready documentation.
Overview
Our engineering capabilities cover Water Treatment Plants (WTP), Sewage Treatment Plants (STP), Effluent Treatment Plants (ETP), Industrial Wastewater Treatment Plants (WWTP), Reverse Osmosis Systems, Membrane Treatment Plants, Ultra-Pure Water Systems, and Zero Liquid Discharge (ZLD) facilities. Whether the requirement is a new treatment plant, plant expansion, rehabilitation, process optimization, or a compact modular system, our objective is to develop solutions that are technically sound, hydraulically reliable, practical to construct, and easy to operate.
What We Offer
Our Engineering Disciplines
Piping Engineering
Piping layouts, utility piping design, pipe sizing and hydraulic calculations, isometric drawings, and pipe-support design for constructible, reliable systems.
Mechanical Engineering
Equipment sizing and selection, technical datasheets, equipment layouts, and General Arrangement drawings for every major process unit.
Electrical & Instrumentation (E&I) Engineering
Electrical engineering, instrumentation, control philosophy, control narratives, and PLC/SCADA engineering inputs for safe, automated plant operation.
Design & Development
3D plant modeling, clash detection and model coordination, Material Take-Off (MTO), Bill of Quantities (BOQ), and construction/fabrication-ready documentation.
Technologies
Treatment Technologies We Cover
- Conventional Water Treatment Plants
- Clarification & Filtration Systems
- Pressure Sand & Multimedia Filtration
- Activated Carbon Filtration
- Iron & Manganese Removal
- Softening Systems
- Demineralization Plants
- Ultrafiltration
- Reverse Osmosis
- Two-Pass RO
- Ultra-Pure Water Systems
- Boiler Feed Water Treatment
- Process Water Treatment
- Cooling Water Treatment
Experience Across Different Plant Capacities
Our engineering professionals bring extensive experience developed through water and wastewater projects for clients in India, the Middle East, the USA, and other international markets. The team has supported treatment facilities ranging from approximately 50 KLD to 53 MLD, covering small packaged plants as well as large industrial and infrastructure treatment facilities.
Small Packaged SystemsMedium Industrial PlantsLarge Centralized FacilitiesGreenfield & Brownfield Projects
Engineering Experience with MBR, MBBR & SBR Systems
ClearFlow supports biological wastewater-treatment projects based on technologies such as MBR, MBBR, and SBR, with engineering extending beyond the biological reactor itself — covering design basis, process flow diagrams, hydraulic flow diagrams, P&IDs, mass balances, biological process calculations, aeration and blower sizing, equipment datasheets, plant and piping layouts, civil and structural requirements, instrument schedules, PLC automation philosophy, and QAPs — ensuring the biological process, mechanical equipment, hydraulics, piping, and automation are properly coordinated before construction begins.
3D Modeling & Plant Coordination
Our 3D plant modeling services help project teams visualize and coordinate equipment positioning, piping routing, maintenance-access review, pipe-rack and structural coordination, clash detection, and constructability review — reducing site modifications and installation rework by identifying conflicts before fabrication and installation.
Our Approach
Our Engineering Approach
- 1Client Data Review
- 2Design Basis
- 3Identify Missing Information & Assumptions
- 4Evaluate Treatment Alternatives
- 5Freeze the Process Scheme
- 6Process & Hydraulic Calculations
- 7PFD / HFD Development
- 8Equipment Sizing
- 9P&ID Development
- 10Multidisciplinary Detailed Engineering
- 113D Coordination → Construction-Ready Documentation
Who We Support
ClearFlow can function as an extended engineering partner for:
EPC ContractorsWater-Treatment OEMsTechnology ProvidersIndustrial Plant OwnersConsultantsEquipment ManufacturersInternational Engineering Companies
Why Work With ClearFlow
Our focus is not simply on producing drawings. We aim to develop engineering that can be practically procured, fabricated, installed, commissioned, operated, and maintained — bringing together Process, Mechanical, Piping, Civil, Structural, Electrical, Instrumentation, Automation, and 3D Engineering under one coordinated workflow.
Partner With ClearFlow for Your Next Water & Wastewater Project
WTP, ETP, STP, WWTP, RO, MBR, MBBR, SBR, and ZLD projects — engineered from concept through construction-ready documentation.
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